There are a lot of options when it comes to printing and sublimation is one of the best ones that is available. The best way of using this printing technique is to utilize fabrics that are comprised of polyester. The reason behind this is that polyester can aid in the cohesion of the ink to the fabric, as a result, you can have excellent sublimation outcomes. The greater the content of polyester in the fabric, the more amazing the results.
Here, we’re going to explore the most suitable fabrics for sublimation, as well as give you advice on which fabrics to avoid.
The Process of Fabric Sublimation
Undoubtedly, sublimation is one of the most popular printing techniques being used nowadays due to its incredible outcomes and cost-effectiveness. So, how does fabric sublimation work? In this chemical process, the ink will transform from a solid phase to a gas phase, without having to undergo the liquid phase.
Simply put, in the sublimation process, the solid ink on the paper will be transformed into vapor, and then adheres to the fabric. It might sound a bit complicated, however, you only need a design printed on sublimation paper, a press, and finally a smooth surface to accomplish the sublimation process.
Take note that the sublimation method is a quick process that can be utilized on a large scale. Nevertheless, it is also advisable to use this method on light-colored fabrics since sublimation is not appropriate for dark fabrics.
The Best Fabrics for Sublimation Printing
When it comes to sublimation printing, it is crucial to opt for the right fabric. The best fabrics are the ones that aid in the transfer and cohesion of ink with ease.
Generally, fabrics include synthetic fibers, particularly polyester, that offer the best outcomes. This is because of their distinctive properties that permit ink colors, vivid colors, and brighter prints, to have a close match to the original design.
Hence, if you want to have the best sublimation printing, then it is necessary to check the percentage of polyester that your chosen fabric has.
Fabrics That Have Lower Percentage of Polyester
When it comes to sublimation printing, ideally, it is best to use fabrics that contain a high percentage of polyester. Nevertheless, there are some alternative choices that have a lower percentage of polyester that are also appropriate to use. The following are some fabrics that contain less than 70% polyester.
Polyviscosis (PV)
Polyviscose or PV is a combination of 33% viscose, a synthetic fiber created from cellulose, as well as 67% polyester. Usually, this is used for school uniforms and custom t-shirts and is known to be cooler.
PET
This is an eco-friendly fabric that is created from recycled PET bottles and is comprised of 50% cotton and 50% polyester. Although they are more comfortable to wear, the quality of the print is a bit inferior compared to the other fabrics including Lycra.
Polycotton (PA)
Polycotton or PA is a mesh that has a resemblance to Polyviscose and is composed of 33% cotton and 67% polyester. Other names include nylon or polyamide. Just like Polyviscose, these fabrics are commonly used for school uniforms and personalized clothing. But take note that this fabric can easily fade compared to the other fabrics.
Suplex
Suplex is an extremely versatile fabric, making it ideal for making fitness and sports garments. This fabric is composed of 2% elastane and 98% polyester. Hence, it is adaptable to the body and offers greater flexibility. Aside from using it for sportswear, suplex is also great for children’s swimwear. Additionally, sublimation is popularly used in these pieces.
Poly Cotton Knit Fabric
This well-known knit is commonly used for making t-shirts. It is comprised of 4% cotton and 96% polyester. Poly Cotton Knit Fabric is smoother and softer to the touch due to the addition of cotton. That is why it is more comfortable to wear.
Fabrics That Have Higher Percentage of Polyester
Neoprene
Neoprene contains 98% polyester and is stretchy. It is widely used for making women’s garments, including dresses and blazers since it can move with your body. Neoprene is extremely durable, in fact, its sublimated prints can last for several years without the tendency to fade.
Tactel
Intended for sports garments, specifically for surfing. It includes 100% polyester, making it ideal for sublimation printing. Tactel is quick to dry and lightweight, making it a preferred choice among athletes.
Oxford
When it comes to sublimation printing, Oxford fabric is the top-notch choice. It is composed of synthetic fibers, including polyester, and is highly durable. Oxford is so versatile that it can be used for creating different items including clothing, napkins, curtains, pillows, towels, uniforms, and many more.
Crepe
Crepe fabric has a variety of thicknesses and textures, along with a soft drape. Since it is made from polyester, crepe is a favorite option for both casual and party wear. It is a top choice for sublimation printing and provides an excellent fit.
Polypropylene (PP)
Polypropylene or PP fabric is a good choice for sublimation printing since it is composed of 100% polyester, which guarantees optimum ink adhesion and the best quality. Polypropylene is ideal for different items such as protective clothing, bags, sportswear, and marine items since it is lightweight and breathable.
Lycra
Lycra is best known for its malleability and elasticity. It is a versatile fabric that is composed of 100% synthetic fabric. Because it is stretchy, Lycra can conform to the shape of your body. That is why it is a perfect option for activewear and other clothing.
Fabrics That Are Not Compatible with Sublimation Printing
Sublimation printing is a method that works perfectly on synthetic fabrics. Take note that sublimation printing may not be ideal for natural fabrics, including silk and cotton, since their fibers do not adhere well with the inks, resulting in short-lived or poor-quality prints.
Despite this, if you are contemplating using these fabrics for sublimation printing, then be sure that they should undergo special treatment beforehand. With the help of this treatment, its ability to adhere to the inks can improve so the prints can last longer.
However, it is still important to consider that synthetic fabrics, including spandex, nylon, and polyester, are still the best fabrics for sublimation and are a top choice for achieving high-quality results.
Precautions for Effective Sublimation Printing
It is also crucial to understand the basic care when using sublimation printing for your garments.
- Do resistance and texture tests: Testing the resistance and texture of your fabric is important prior to sublimation printing. With these tests, you can recognize if there will be any damage or changes that may happen.
- Use the appropriate temperature for each fabric: Keep in mind that the temperature settings of each fabric differ. If you are using 100% polyester fabrics, then they could get damaged at high temperatures since they are very delicate.
Spandex Warehouse offers different types of fabrics, such as fabrics for sublimation printing, swimwear fabric, polyester fabric, and many more. For more information about our products, you can call us at 213.629.7416 or fax us at 213.629.7433. You may also send us an email at spandexwarehouse@sbcglobal.net.